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What are the characteristics of high-speed steel single angle milling cutters
High speed steel single angle milling cutters have the following characteristics:Sources：www.apocrest.com | PublishDate：2024.10.30
1、 In terms of material properties
High hardness:
High speed steel is an alloy tool steel with high hardness. High speed steel single angle milling cutters can maintain the sharpness of the cutting edge during the cutting process, effectively resisting the wear of the cutting tool caused by cutting forces. Even under high-speed and heavy cutting conditions, it can maintain good cutting performance and is not easily deformed or chipped.
For example, when processing metal materials with high hardness, such as mold steel, stainless steel, etc., high-speed steel single angle milling cutters can easily cut into the workpiece and perform efficient cutting processing.
Good resilience:
In addition to high hardness, high-speed steel also has good toughness. This enables the single angle milling cutter to withstand certain impacts and vibrations during the cutting process, and is not easily broken. During the machining process, if there are hard points or uneven materials inside the workpiece, high-speed steel single angle milling cutters can adapt well to this situation and reduce the risk of tool damage.
For example, during rough machining, the cutting force is high, and the toughness of high-speed steel single angle milling cutters can ensure that the tool will not be easily damaged when subjected to large impacts, improving the reliability and service life of the tool.
Good heat resistance:
High speed steel can maintain a certain degree of hardness and strength at high temperatures, and has good heat resistance. This enables single angle milling cutters to withstand high cutting temperatures during high-speed cutting, and is less likely to lose cutting ability due to overheating.
For example, during continuous cutting, the tool generates a large amount of heat, and high-speed steel single angle milling cutters can resist this heat to a certain extent, maintaining the stability of the tool's performance and ensuring machining quality.
2、 In terms of cutting performance
Sharp cutting:
The design of a single angle milling cutter gives it a specific cutting angle, which can form sharp cutting edges during the machining process. This sharp cutting edge can reduce cutting force, decrease the generation of cutting heat, improve cutting efficiency and machining quality.
For example, when machining precision parts, the sharp cutting edge of high-speed steel single angle milling cutters can ensure the smoothness and dimensional accuracy of the machined surface, meeting the requirements of high-precision machining.
High machining accuracy:
Due to its high hardness, good toughness, and sharp cutting edge, high-speed steel single angle milling cutters can ensure high machining accuracy during the machining process. The stability and accuracy of the cutting tool can ensure accurate dimensions and good surface quality of the machined parts.
For example, when processing high-precision parts such as molds, high-speed steel single angle milling cutters can meet strict dimensional tolerances and surface roughness requirements, providing a good foundation for subsequent processing procedures.
Wide applicability:
High speed steel single angle milling cutters can be used to process various materials, including steel, cast iron, aluminum alloys, copper alloys, etc. Whether it is flat machining, groove machining, or contour machining, single angle milling cutters can exhibit good cutting performance.
For example, in the fields of mechanical manufacturing, mold processing, aerospace, etc., high-speed steel single angle milling cutters are widely used and can meet the processing needs of different industries.
3、 In terms of economic practicality
Relatively low price:
Compared with some high-performance hard alloy cutting tools, the price of high-speed steel single angle milling cutters is relatively low. This gives it certain advantages in some processing situations that require high cost control.
For some small and medium-sized enterprises or situations with small processing tasks, high-speed steel single angle milling cutters are an economical choice.
Easy to sharpen:
High speed steel cutting tools have good grindability, and when the tool wears out, its cutting performance can be restored through grinding. This not only reduces the cost of tool usage, but also reduces the frequency of tool replacement, improving production efficiency.
For example, in some small machining workshops, operators can use simple grinding equipment to grind high-speed steel single angle milling cutters, extending the service life of the tools.
